Daily Loss=U×A×C×R×RF×ID×CL
U = Units produced per day
A = Average surface area per unit (m²)
C = Production cost per m² (€)
R = Rejection rate (%)
RF = Replacement / rework cost factor
ID = Financial impact of invoice payment delay
CL = Estimated customer loss / reputational impact
Quality rejects are not just a production issue — they create a cascading financial impact across manufacturing, cash flow, and customer retention.
Measuring the true cost of non-quality is the first step toward operational excellence.
What are you waiting for to solve this?